Biodegradable sterile sampling bag

ABSTRACT

A biodegradable sampling bag for containing samples or the like, comprises a flexible enclosure defining a chamber adapted to contain therein the sample, the flexible enclosure being made of a plastic material, which contains an additive that renders the flexible enclosure biodegradable when exposed for a sufficient period of time to microbial action. The additive is adapted to enable microorganisms to metabolize the molecular structure of said flexible enclosure. The additive is effective in altering the polymer chain of the plastic material to allow microbial action of a suitable environment to colonize in and around the plastic material, whereby microbes can then form a biofilm on a surface of the flexible enclosure and secrete acids which break down the entire polymer chain. The flexible enclosure, when exposed to microbial action, is adapted to withstand biodegradation for a given period of time, typically of at least three months.

CROSS REFERENCE TO RELATED APPLICATION

This Application claims priority on Canadian Patent Application No.2,680,970 filed on Sep. 28, 2009, which is herein incorporated byreference.

FIELD OF THE INVENTION

The present invention relates to bags and, more particularly, to sterilesampling bags for use in handling sample materials and the like (such asclinical samples), for instance in laboratories, in hospitals, in thefood industry, etc.

BACKGROUND OF THE INVENTION

Sterile sampling bags are used to collect, contain and carry a varietyof sample materials that are pertinent to the agro-food, pharmaceutical,medical and environmental industries. These industries are all subjectto various regulatory bodies, such as the FDA in the United States ofAmerica, Health Canada, HCAPP, etc. These regulators ensure that allproducts intended for consumption or interaction with the general public(either directly, such as food products, or indirectly, such as chemicalfertilizers), meet scientific and measured standards that confirm theirsafety.

In order for a sampling bag to be viable for these industries, thefollowing specifications should be met:

-   -   made from virgin materials;    -   does not in any way, interfere with the integrity of the        substance being tested;    -   does not leach any altering chemicals, such as cadmium, mercury,        lead, etc., into the substance it is carrying;    -   sterile (therefore harbors no fungus, mold, aerobic or        anaerobic);    -   the producer provides a sterility certificate and ensure        production lot number traceability for the entire shelf life of        the sampling bag;    -   when used for DNA detection, must be R-Nase, D-Nase and pyrogen        free;    -   a physically viable: not porous, able to contain a specific        range of PH and acidity levels;    -   typical shelf life of 3 years minimum, under ambient storage        conditions, before use; and    -   sufficiently elastic and of low tear propensity to accommodate        the pressures of a laboratory homogenizer.

In order to better understand these requirements, the following is atypical description of a field application for the use of a samplingbag.

At varying and predetermined intervals during any given food productionprocess, samples of the food matter will be collected using sanitarymethods and by inserting the substance in a sterile sampling bag Thisoccurs at many stages of the process, from the raw material phase,throughout the process and again with the final product. Furthermore,work surfaces, production and handling machinery and packaging materialsare also sampled for testing. Essentially, these components are allbeing tested to ensure that no harmful pathogens (such as E. coli,Listeria, Salmonella) or chemicals are present. Typically, variousnutritive solutions are added to the sample substance and it is thentransported to a laboratory for incubation and subsequent microbialanalysis. The sampled material can be retained in a sampling bag for awide variety of time periods. Usually, this consists of a few days,however, in some cases the sample can be retained for months, such as ina freezer environment.

Such sampling bags are typically made of plastics material and thusconstitute a significant concern, when discarded, for the environment

Therefore, there is a need for a sampling bag that is friendlier to theenvironment.

SUMMARY OF THE INVENTION

It is therefore an aim of the present invention to provide abiodegradable sampling bag that will respect a sufficient number of theaforementioned criteria, depending on the intended use of the bag.

Therefore, in accordance with the present invention, there is provided abiodegradable sampling bag for containing samples or the like,comprising a flexible enclosure defining a chamber adapted to containtherein the sample, said flexible enclosure being made of a plasticmaterial, said plastic material containing an additive that renders saidflexible enclosure biodegradable when exposed for a sufficient period oftime to microbial action.

Also in accordance with the present invention, there is provided amethod of making a biodegradable sampling bag, comprising The steps of:a) producing a flexible enclosure from a plastic material containing anadditive that renders said flexible enclosure biodegradable when exposedfor a sufficient period of time to microbial action; and b) making a bagfrom said flexible enclosure, said bag defining a chamber adapted tocontain therein a sample.

Further in accordance with the present invention, there is provided forthe use of a plastic material containing an additive for making abiodegradable sampling bag, wherein the plastic material containing saidadditive is adapted to enable microorganisms to metabolize the molecularstructure of said sampling bag and cause said sampling bag tobiodegrade, but being adapted, when exposed to microbial action, tosustain biodegradation for a given period of time

Other objects, advantages and features of the present invention willbecome more apparent upon reading of the following non-restrictivedescription of embodiments thereof, given by way of example only.

DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS OF THE INVENTION

The sampling bag of the present invention is produced with virginLow-Density Polyethylene (LDPE) tubing which includes a speciallyformulated technology that incorporates nutrients and other compoundswhich alter the polymer chain to allow microbial action to colonize inand around the plastic. Microbes can then form a biofilm on the surfaceof the plastic and secrete acids which break down the entire polymerchain, converting the material into inert humus (biomass), CO2, methaneand water.

The present sampling bag has a similar five year shelf life asconventional bags. The biodegradation of the plastic is not triggered byheat, light, or moisture. Furthermore, the sampling bag was submitted to20 weeks of intense exposure to laboratory conditions (inoculation withvarious fungi, moisture, bacteria) and remained physically andchemically intact. The sampling bag is sterile and is also R-Nase,D-Nase and pyrogen free.

The additive technology does not activate until the sampling bag isdisposed of in a compost or sewage environment. Biodegradation underthese conditions occurs over a period of, for instance, nine months tofive years, depending on the concentration of microorganisms in thedisposal environment.

Biodegradable Plastic Technology and the Sampling Bag Challenge

Plastic materials and polymers are rendered biodegradable through theaddition of substances that impact their molecular structures. The goalis to sufficiently weaken or interrupt their polymer chains in order toallow environmental factors to interact with them for eventualdegradation. Unadulterated polymer chains do not otherwise lose theirmolecular structure, and therefore are believed to remain intact withinour ecological systems (landfills, sewage, general environment) forindefinite periods.

The very concept of attempting to produce/develop a biodegradablesampling bag is counterintuitive to the requirements of the scientificcommunity and stability that the bag must possess (see list ofaforementioned specifications).

Beyond the characteristics required of a sampling bag, during the courseof its useful life, the bag will be subjected to a wide variety ofmaterials, liquids and ambient conditions. These sampling bags are usedby the scientific community, a group that is extremely knowledgeableand, understandably, not prone to modifications of proven tools andmethodology. Analytical results, scientific validations and publicsecurity are reliant on the integrity of the entire testing process,including the sterile sampling container

The Technological Challenges

Most current biodegrading catalyst agents known today arecellulose-based and many are heat and/or light activated. One knownagent enables bacterial interaction. This summary will examine all threeas to their potential application for the production of biodegradablesampling bags.

1) Cellulose is a plant-derived base, therefore of organic origin. Thistechnology causes two factors that make it inappropriate forconsideration when searching for a method to produce biodegradablesampling bags:

-   -   the plastic material becomes rigid in structure, with no        elasticity and tears too easily; and    -   there is significant risk of traces of organic material in the        plastic, which would significantly interfere with the substances        being sampled and tested in the food, chemical, medical and        pharmaceutical industry.

2) Heat and Light activated additives present a particular challenge andare also inappropriate.

-   -   plastics are produced through melting of granule mixtures and        consequent extrusion. Any biodegradable plastics produced with        this type of heat-activated additive begin to degrade as soon as        they are produced. The resulting material is indeed        biodegradable; however, it is unstable and has a very short        shelf life; and    -   furthermore, under normal shelf storage conditions, the plastic        will be exposed to light, which will further hasten its        degradation.

3) Bacteria Enabling Catalyst:

In the present invention, Applicant has identified a biodegradableadditive produced by Biofilms, commercialized under the name MasterBatchPellets™, which enables microorganisms in the environment to metabolizethe molecular structure of plastic products. The plastic degradesthrough the action of aerobic end anaerobic bacteria, and is notrendered unstable by light or heat The plastic, in this case LinearLow-Density Polyethylene (LLDPE) remains stable, pliable endsufficiently transparent for the sampling bag application.

However, this additive also bears a potent al challenge and is verycounterintuitive to being viable for the microbiological analysesindustry, in that sampling bags are used to enhance and encourage thegrowth of bacteria and other microorganisms, in order to detect theirpresence; and if the plastic material of the bag begins to degrade whenin contact with such active bacteria, how can a sampling bag providedwith the aforementioned biodegradable additive be considered as evenremotely viable for this application?

The Solution

The ECM Biofilms biodegrading additive is the more promising of thesetypes of additives on the market; however, two inherent questions had tobe answered in order for the product technology to be applicable for asampling bag application

-   -   does the sampling bag retain the minimum levels of physical and        chemical characteristics required in order to be viable?    -   how long will the biodegradable sampling bag remain intact once        it is in contact with bacteria, Fungi, mold or other        microorganisms?

Proofing Methodology and Outcomes

Applicant obtained biodegradable LLDPE tubing produced with the ECMBiofilms additive.

Physical Validation:

Applicant's production team applied this raw material to itsconventional production process with the following results:

-   -   the material performed well when running through Applicant's bag        making technology;    -   print ink adheres very well to the surface and is retained        thereon for a sufficient period;    -   Applicant's tape and wire closure system adheres well to the        surface of the biodegradable LLDPE; and    -   the resulting sterile bag is still sufficiently transparent and        has the appropriate and, to the naked eye, has the required        physical appearance.

Scientific Validation of the Physical Attributes

Base Testing:

First, Applicant's standard, FDA approved, non-biodegradable LLDPE filmwas subjected to a series of physical and chemical tests to confirmvarious measurements as a control test against which to measure andcontrol the same attributes for the new biodegradable film of thepresent invention.

Next, the biodegradable LLDPE film was subjected to the same physical,chemical and biological testing, in order to obtain its baselinephysical measurements.

Base Test Results of the Biodegradable Film:

-   -   has met the United States of Pharmacopeia (USP) 29, National        Formulary (NF)24 criteria for physical testing;    -   is R-Nase, D-Nase and pyrogen free, per test results from the        outside laboratory, Mobio;    -   has an MVTR (Moisture Vapor Transmission Rate) value of 0.38        g/100 in²/day, which is comparable to Applicant's standard        (non-biodegradable) material which has an MVTR value of 0 32        g/100 in²/day, and    -   has an OTR (Oxygen Transmission Rate) value of 381 cell 100        in²/day which is comparable to Applicant's standard material        which has OTR results of 480 cc/100 in²/day.

Testing of Product Viability and Integrity (Under Market Conditions andApplications):

The additive used to render the LLDPE film biodegradable, enablesmicroorganisms to digest and break down plastic molecular structures.Applicant's sterile sampling bags are used to gather food, water, andother substances, and to actually incubate them in order to allow anypresent microorganisms to multiply and form colonies. Samples andrelated substances can remain in the bag from periods Of a few hours toa few months.

ECM Biofilms states that products manufactured with their biodegradingcatalyst remain stable and have similar shelf lives to theirnon-biodegradable counterparts. They also claim that the treatedmaterial will biodegrade in nine months to five years (depending on theplastic polymer, its thickness, and the composting, sewage, or disposalenvironment conditions where microorganisms are present). Applicantneeded to ensure that the sampling bags would retain their physicalintegrity for the useful life thereof, i.e. from the moment a sample isinserted inside, to the time of disposal, which is usually less thanthree days but which could, however, range up to a few months.

Product (sampling bags) samples of the present invention were submittedto three consecutive months of exposure to microorganisms, molds andfungi, and, once a month, some pieces were submitted to physical testingin order to measure tensile strength, MVTR (Moisture Vapor TransmissionRate) and OTR (Oxygen Transmission Rate). All testing was performed byoutside firms.

The results of the physical tests at the end of each month haveconfirmed that the biodegradable plastic material of the presentinvention remains physically unchanged when exposed to laboratory-likeapplications and microorganisms for a minimum period of three months

In light of these confirmed results, Applicant considers that thepresent biodegradable Low Density Polyethylene has been scientificallyvalidated, that it meets market and scientific requirements, and that itcan be used for at least three months without any degradation.

Although the present invention has been described hereinabove by way ofembodiments thereof, it may be modified, without departing from thenature and teachings of the subject invention as described herein.

1. A biodegradable sampling bag for containing samples or the like,comprising a flexible enclosure defining a chamber adapted to containtherein the sample, said flexible enclosure being made of a plasticmaterial, said plastic material containing an additive that renders saidflexible enclosure biodegradable when exposed for a sufficient period oftime to microbial action.
 2. A biodegradable sampling bag as defined inclaim 1, wherein said additive is adapted to enable microorganisms tometabolize the molecular structure of said flexible enclosure.
 3. Abiodegradable sampling bag as defined in claim 2, wherein said additivehas altered the polymer chain of said plastic material to allowmicrobial action of a suitable environment to colonize in and aroundsaid plastic material, whereby microbes can then form a bioflim on asurface of said flexible enclosure and secrete acids which break clownthe entire polymer chain.
 4. A biodegradable sampling bag as defined inclaim 4, wherein the microbial action eventually converts said flexibleenclosure into carbon dioxide and water when subjected to aerobicbiodegradation, and into carbon dioxide, methane and water whensubjected to anaerobic biodegradation.
 5. A biodegradable sampling bagas defined in claims 1 to 4, wherein said flexible enclosure, whenexposed to microbial action, is adapted to withstand biodegradation fora given period of time.
 6. A biodegradable sampling bag as defined inclaim 5, wherein said given period of time is at least three months
 7. Abiodegradable sampling bag as defined in claim 6, wherein said flexibleenclosure, when exposed to microbial action, is adapted to biodegrade innine months to five years.
 8. A biodegradable sampling bag as defined inclaims 1 to 7, wherein said plastic material is Low-Density Polyethylene(LDPE) sheet material.
 9. A biodegradable sampling bag as defined inclaims 1 to 8, wherein said plastic material is Linear Low-DensityPolyethylene (LLDPE) sheet material.
 10. A biodegradable sampling bag asdefined in claims 1 to 9, wherein said plastic material comes in theform of tubing for manufacturing said flexible enclosure.
 11. Abiodegradable sampling bag as defined in claims 1 to 10, wherein saidadditive is MasterBatch Pellets™.
 12. A biodegradable sampling bag asdefined in claims 1 to 11, wherein said flexible enclosure is sealedexcept at one portion thereof which comprises bag access means adaptedto substantially seal said bag in a first position thereof but alsoadapted to selectively allow in a second position thereof the sample tobe introduced in said chamber when it is desired to use said bag,whereby once in said second position the sample can be received in saidbag.
 13. A biodegradable sampling bag as defined in claim 12, whereinsaid access means comprises a detachable tear off strip.
 14. Abiodegradable sampling bag as defined in claim 13, wherein said stripincludes sealing means for sealing said bag in said first position butadapted to be removed from said bag with said detachable strip in saidsecond position thereby opening said bag at said one portion thereof forsubsequent receipt of the sample therein.
 15. A method of making abiodegradable sampling bag, comprising the steps of: a) producing aflexible enclosure from a plastic material containing an additive thatrenders said flexible enclosure biodegradable when exposed for asufficient period of time to microbial action; and b) making a bag fromsaid flexible enclosure, said bag defining a chamber adapted to containtherein a sample.
 16. The use of a plastic material containing anadditive for making a biodegradable sampling bag, wherein the plasticmaterial containing said additive is adapted to enable microorganisms tometabolize the molecular structure of said sampling bag and cause saidsampling bag to biodegrade, but being adapted, when exposed to microbialaction, to sustain biodegradation for a given period of time.
 17. Theuse of a plastic material containing an additive for making abiodegradable sampling bag as defined in claim 16, wherein said givenperiod of time is at least three months.